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REGISTRATIONS |
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ISO 9001:2000 / ISO 14001 REGISTERED |
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FACILITY |
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18 acre Campus
Markle Indiana |
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108,000 square
feet of manufacturing space (Plant A) |
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26,000 square
feet of paint system (Plant B) |
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20,000 square
feet of heavy welding facility in Fort
Wayne, Indiana |
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ENGINEERING SOFTWARE |
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Visual
Enterprise - Business software |
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Pro-Engineer
Wildfire Solid Model Design software |
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AutoCad 2000
software |
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SmartCam - CNC Punching
software |
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SigmaNest - CNC Cutting/Nesting
software |
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TekSoft - DNC software |
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TekSoft- DNC Networking
software |
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Ncell - Dynamic nesting
software |
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Full Capability for DXF/IGES
Interface |
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Weld-Pro - Offline robot
programming software |
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INSPECTION EQUIPMENT |
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MetalSoft FabriVision
Scannning Machine |
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Visual Quality - SPC stations located in
every department |
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Hansford – Digital
Rapid Check Layout/Inspection Machine |
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Mitutoyo - 123010 CMM CRYSTA-APEX C
W/GEOPAK-MCOSMOS-3 |
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FABRICATING EQUIPMENT |
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Shears, Saws
|
Make |
Detail |
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Wysong
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(2)
Machines w/Bed size – 4’, .31 mild
steel |
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Amada |
Amada
shear system, .50 mild steel
capacity |
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Bed size – 10’2” |
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39.50”
max distance for back gauge |
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Cold cut saw – 12” blade, 0º-45º
setting |
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Hyd-Mech |
Cross cut
saw |
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Programmable control for cut size
and number of cuts |
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Wells |
Cross cut
saw |
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Grob |
Bandsaw |
Turrets,
Laser, Plasma
|
Make |
Ton |
Detail |
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Strippit |
45 |
CNC
Turret, 3/8” thk mild steel max |
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Mitsubishi |
-- |
CNC
3500W Laser 60”x120” |
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Mitsubishi |
-- |
CNC 4000W Laser 60”x120” |
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* With fully automated load/unload
material tower |
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AKS
|
-- |
CNC
HY Definition and Conventional Plasma Table
72”x240” |
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AKS
|
-- |
CNC
HY Definition Plasma Table
72”x240” |
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C&G |
-- |
CNC
Plasma Table (2) 8’x12’ water
tables |
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Amada |
55 |
CNC
Turret, w/o plasma & w/auto index,
60" table |
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Amada |
55 |
CNC
Turret, w/o plasma & w/auto index,
50" table |
Punch
Presses
|
Make |
Ton |
Ram
|
Bed
|
S/H |
Strk |
Air |
Coil |
Strk
/min |
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Bliss |
200 |
72x42 |
72x42 |
28-18 |
8” |
1 |
Yes* |
30 |
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Johnson |
250 |
96x48 |
96x48 |
26-18 |
10” |
2 |
--- |
25/50 |
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Danley |
250 |
48x36 |
48x36 |
43-31 |
12” |
1 |
--- |
30 |
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Niagara |
500 |
96x54 |
96x54 |
32-18 |
12” |
3 |
Yes* |
30 |
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Bliss |
60 |
17x11 |
33x21 |
11-8 |
4” |
--- |
--- |
100 |
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Amada |
30 |
--- |
--- |
--- |
--- |
--- |
--- |
--- |
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Pirhana |
120 |
Ironworker |
--- |
--- |
--- |
--- |
--- |
--- |
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Sutherland |
440 |
122x55 |
122x55 |
32-22 |
10” |
--- |
--- |
20/40 |
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Bliss |
150 |
34x24 |
50x30 |
17-13 |
8” |
--- |
Yes* |
45 |
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Bliss |
200 |
38x28 |
58x34 |
19-16 |
8” |
1 |
--- |
35 |
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Haeger-Euroma |
16 |
--- |
--- |
--- |
--- |
--- |
--- |
--- |
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Coil Feeder
Specs: * Material Thk .020” -
.250” Coil Width .375” –
36”
** Material Thk .020” -
.200” Coil Width .375” –
18”
*** Material Thk .020” -
.342” Coil Width 1.00” –
13” |
Drills,
Mills, Assy
|
Make |
Detail |
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Misc (4) |
Drill
presses, .50” diameter or under |
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Natco |
24 spindle drill |
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Natco |
12 spindle drill |
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Johnson |
Multi-head |
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Jiffy |
Large 2 head tapping machine |
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Procunier |
Tapping machine |
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Ooya |
Radial arm drill, all diameters,
quick change |
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Bridgeport |
Bridgeport mill |
Press
Brakes, Rollers, Diacro Bender
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Make |
Ton |
Bed Length |
Detail |
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Pacific |
225 |
12' |
Auto
back gauge and ram control |
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Cincinnati |
400 |
16' |
Manual back gauge |
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Pacific |
110 |
10' |
Auto
back gauge |
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Pacific |
40 |
6' |
Auto
back gauge |
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Amada |
300 |
13' |
Auto
back gauge |
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Amada |
88 |
7'8" |
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Amada |
100 |
12' |
Auto
back gauge |
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Amada |
110 |
10' |
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Amada |
168 |
10' |
Auto
back gauge |
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Amada |
248 |
14' |
Auto
back gauge |
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Amada |
300 |
13' |
Auto
back gauge |
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Diacro |
--- |
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Power
form Diacro |
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--- |
--- |
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Small
power roller |
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Webb |
--- |
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Large
power roller |
Welders,
Robotics, Finish and Deburring Equipment
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Process |
Detail |
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Roto-Finish |
Large
rotary tumbler |
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Timesavers |
Small
time saver |
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Clean |
Hand
grinders, DA's, etc. |
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Mig
Weld |
(60) 350/400/450/600 Amp, large work area
with hoist. Flux core capabilities |
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Al
Mig Weld |
500
Amp, Aluminum only |
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Robotic * |
Fanuc,
Gantry mounted robot, 6-axis, 2 head
and tail stock 10' |
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Robotic * |
(3)
Genesis, Versa 2 system with GMF
robot, head and tail stocks, Arc
Mate 100 |
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Robotic * |
GMF
Pedestal mounted robot |
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* All robots have Pulse and short
arc capabilities |
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Spot
Weld |
(2) 200 KVA |
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Spot
Weld |
150
KVA |
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Stud
Weld |
Stud
gun, 3 phase multi-stud capability,
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Tig Weld |
350 Amp |
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Hand Plasma |
Stud
gun—three phase multi stud
capability / .187 thru .500 threads |
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Hand Torch |
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Pulse Arc |
450
Amp Miller |
Paint
|
Process |
Detail |
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Paint
Line |
Conveyorized
system with envelope of 42” W,
72”H, 102” L, 1000#.
Five stage iron phosphate
pre-treatment system and cure oven. Powder coat application
capable of minimum 500 hours salt
spray test. |
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Off
line spray |
Large
product batch pre-treatment and
paint with infrared baking. |
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