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Equipment History


Feb. 2007
---------------

New Laser / Laser Cell
read more...

Oct. 2005
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New Robot
read more...

Aug. 2005
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New CMM Equipment
read more...

Oct. 2004
---------------

New Laser / Certified Welding
read more...

 

   
   
   
   
   
   
 

REGISTRATIONS
  ISO 9001:2000  / ISO 14001 REGISTERED
FACILITY
  18 acre Campus Markle Indiana
  108,000 square feet of manufacturing space (Plant A)
  26,000 square feet of paint system (Plant B)
  20,000 square feet of heavy welding facility in Fort Wayne, Indiana
ENGINEERING SOFTWARE
  Visual Enterprise - Business software
  Pro-Engineer Wildfire Solid Model Design software
  AutoCad 2000 software
  SmartCam - CNC Punching software
  SigmaNest - CNC Cutting/Nesting software
  TekSoft - DNC software
  TekSoft- DNC Networking software
  Ncell - Dynamic nesting software
  Full Capability for DXF/IGES Interface
  Weld-Pro - Offline robot programming software
INSPECTION EQUIPMENT
  MetalSoft FabriVision Scannning Machine
  Visual Quality - SPC stations located in every department
  Hansford – Digital Rapid Check Layout/Inspection Machine
  Mitutoyo - 123010 CMM CRYSTA-APEX C W/GEOPAK-MCOSMOS-3
FABRICATING EQUIPMENT
 

Shears, Saws

Make

Detail

Wysong               

(2) Machines w/Bed size – 4’, .31 mild steel

Amada  

Amada shear system, .50 mild steel capacity
  Bed size – 10’2”
  39.50” max distance for back gauge

 

Cold cut saw – 12” blade, 0º-45º setting

Hyd-Mech

Cross cut saw
  Programmable control for cut size and number of cuts

Wells

Cross cut saw

Grob

Bandsaw

 Turrets, Laser, Plasma

Make

Ton

Detail

Strippit

45

CNC Turret, 3/8” thk mild steel max

Mitsubishi

--

CNC 3500W Laser 60”x120”

Mitsubishi

--

CNC 4000W Laser 60”x120”

    * With fully automated load/unload material tower

AKS      

--

CNC HY Definition and Conventional Plasma Table 72”x240”

AKS      

--

CNC HY Definition Plasma Table 72”x240”

C&G

--

CNC Plasma Table (2) 8’x12’ water tables

Amada

55

CNC Turret, w/o plasma & w/auto index, 60" table

Amada

55

CNC Turret, w/o plasma & w/auto index, 50" table

 Punch Presses

Make

Ton

Ram

Bed

S/H

Strk

Air

Coil

Strk /min

Bliss

200

72x42

72x42

28-18

8”

1

Yes*

30

Johnson

250

96x48

96x48

26-18

10”

2

---

25/50

Danley

250

48x36

48x36

43-31

12”

1

---

30

Niagara

500

96x54

96x54

32-18

12”

3

Yes*

30

Bliss

60

17x11

33x21

11-8

4”

---

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100

Amada

30

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Pirhana

120

Ironworker

---

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Sutherland

440

122x55

122x55

32-22

10”

---

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20/40

Bliss

150

34x24

50x30

17-13

8”

---

Yes*

45

Bliss

200

38x28

58x34

19-16

8

1

---

35

Haeger-Euroma

16

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Coil Feeder Specs:  * Material Thk  .020” - .250”           Coil Width  .375” – 36”
                            ** Material Thk  .020” - .200”            Coil Width  .375” – 18”
                          *** Material Thk  .020” - .342”            Coil Width  1.00” – 13”

Drills, Mills, Assy

Make

Detail

Misc (4)

Drill presses, .50” diameter or under

Natco

24 spindle drill

Natco

12 spindle drill

Johnson Multi-head
Jiffy Large 2 head tapping machine

Procunier

Tapping machine

Ooya

Radial arm drill, all diameters, quick change

Bridgeport

Bridgeport mill

 Press Brakes, Rollers, Diacro Bender

Make

Ton

Bed Length

Detail

Pacific

225

12'

Auto back gauge and ram control

Cincinnati

400

16'

Manual back gauge

Pacific

110

10'

Auto back gauge

Pacific

40

6'

Auto back gauge

Amada

300

13'

Auto back gauge

Amada

88

7'8"

Auto back gauge

Amada

100

12'

Auto back gauge

Amada

110

10'

Auto back gauge

Amada

168

10'

Auto back gauge

Amada

248

14'

Auto back gauge

Amada

300

13'

Auto back gauge

Diacro

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Power form Diacro

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Small power roller

Webb

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Large power roller

 Welders, Robotics, Finish and Deburring Equipment

Process

Detail

Roto-Finish

Large rotary tumbler

Timesavers

Small time saver

Clean

Hand grinders, DA's, etc.

Mig Weld

(60) 350/400/450/600 Amp, large work area with hoist. Flux core capabilities

Al Mig Weld

500 Amp, Aluminum only

Robotic *

Fanuc, Gantry mounted robot, 6-axis, 2 head and tail stock 10'

Robotic *

(3) Genesis, Versa 2 system with GMF robot, head and tail stocks, Arc Mate 100

Robotic *

GMF Pedestal mounted robot

 

* All robots have Pulse and short arc capabilities

Spot Weld

(2) 200 KVA